Amrita Kachru
Independent Researcher
India
Abstract
This manuscript presents a simulation-based optimization approach for assembly line balancing using Arena Simulation Software. The study focuses on the integration of discrete-event simulation with optimization heuristics to improve line efficiency, minimize cycle time, and ensure workload balance across workstations. Methodology involves developing a detailed Arena model of a generic manual assembly line, implementing optimization via iterative task assignments, and analyzing performance metrics. Case studies illustrate practical applications in automotive component assembly and electronics manufacturing. Results demonstrate cycle time reductions up to 18% and balanced workload distributions within ±5% deviation. The findings confirm the viability of simulation-driven optimization for complex assembly systems while strictly employing technologies available up to 2018.
Keywords
simulation-based optimization, assembly line balancing, Arena, discrete-event simulation, workload balance, cycle time reduction
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